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fed up please help

Just got my boat back from the shop for new throttle cable, trim seals and oil tank overfilling.

I get home, want to test boat, hook up the water, turn key and all's I get is a spinning of the starter motor. I see that the gear of the starter motor is below the flywheel, basically spinning free. I'm not much of a mechanic, but I can surmise that the starter gear must somehow mesh with the flywheel to turn the motor over. Looking at the service manual, it doesn't look like anything complicated. Is the starter gear supposed to move up on the shaft as it spins? I don't get it!!! I am mad as heck. The photos in the manual have me just as confused, some of the photos show the starter gear below the flywheel and others seem to show it meshed together.

Charlie
Feb 12
2006
I guess you never hire somebody to do a job? Do your own doctoring, and dentistry? He was POed about the stuff not getting fixed. Calif
Feb 13
He was poe'd about his starter sticking. He didn't have his starter serviced. He had other stuff done. When you have your car oil changed do you get pissed at the oil changers if the door window then jams? If so....SEE A SHRINK! Geesh! John
Feb 13
Hell yes I get pissed off when shit breaks. What do you do, celebrate the opportunity for its potential as a learning experience? Screw that shit. I would like to have better mechanical skills, but I don't. And yeah, that pisses me off too. Tried seeing a shrink once, but he pissed me off. But what pisses me off most, are people like you who think that there is something wrong with getting pissed off in the first place. So go piss up a rope... Charlie
Feb 14
Who are you mad at? Yourself? (I hope) for not knowing how to maintain or work on a boat. It sounds like the work you had done had nothing to do with starter motor maintenance, so you can't be blaming the repair shop. Or do you just lose your temper every time something doesn't work? In that case please see a shrink. John
Feb 13
Ever hear of a "bendix"? as the starter spins the gear moves up the shaft. Del
Feb 12
So it sounds like it's stuck. What's best way to free it? Charlie
Feb 12
Tap it with a small hammer or the end of a screw driver while the key is on.

I'd have it looked at though - preferably, at another shop.

Shortwave
Feb 12
Most of the time if the starter drive gear is not rusted on the shaft, the battery is too low or there is a connection problem with the terminals or cables resulting in the starter not spinning over fast enough to "drive" the gear up to engage the flywheel teeth. Check the battery charge and make sure all the connections are clean and shiny without any corrosion or rust on them.

Bill Grannis service manager

Billgran
Feb 12
A rubber mallet, if that doesn't work, get a bigger mallet. Reggie
Feb 12
Or that...

Great advice.

Shortwave
Feb 12
Thanks guys...I ended up taking the starter off. Turned the gear with my hand and it "rose up" on the shaft. Sprayed it down good with WD-40, put it back on and it worked like a charm. Sounds like might be time for new starter though...I'd hate to have that happen to me on the water. I'll make it a point to keep a 12mm socket and some wd-40 with me since removing the starter is very easy.

I am frustrated as all get out with this motor though. Problem with the oil tank is still not fixed, the mechanic thought it was a bad wire which he replaced but problem is still not fixed. Strangely enough, it is a bit intermittent. Sometimes the remote pump shuts off like it is supposed to and other times it just keeps running and overflows. Not sure if that is indicative of a bad control unit or not. Also since getting boat out of shop, the oil indicator lights on the guage are not working at all (they were before it went into the shop) and the free accelleration lever is not working...again, it too was working before going into the shop. Apparently, it was not put back together right when the new throttle cables were installed. I am pissed!!! Now I gotta haul the boat back again to the dealer. I will say, that I thought I got a pretty good deal on the amount of labor I was charged for the work I had done:

throttle cables trim seals oil problem swim ladder install

total was 4 hours charged at $75 per hour. This is at a major dealer in the area...Columbia, SC. I was very happy with that until I discovered these problems today. Argh. On Sun, 12 Feb 2006 18:11:54 GMT, Shortwave Sportfishing <onetwothree@four.com> wrote:

Charlie
Feb 12
For more information on the oil transfer system, here is a link to an article I wrote about it:

http://bassandwalleyeboats.com/output.cfm?id=942859

Bill Grannis service manager

Billgran
Feb 12
Thanks Bill. What would be the best way to troubleshoot the indicator lights. I see many wires coming out of the control unit, several split off and to tot he remote tank and the others appear to go to the cockpit. Would a failing control unit also cause a complete malfunction of the warning lights? Charlie
Feb 12
You will need a factory wiring diagram to troubleshoot the system. Order a manual from a dealer, the aftermarket manuals are not always accurate or complete.

Bill Grannis service manager

Billgran
Feb 12
Perhaps the battery is low and not giving the starter a quick snappy starting spin to engage the starter drive.

Don Dando

Charlie Brown <nospam@yahoo.com> wrote in message

Don
Feb 12
Firstly make sure its getting full voltage. After that, I would guess you need a new starter. It has a solenoid in it that extends the shaft long enough to engage the flywheel. Car starters fail this way also.

Be happy it happened on the driveway. According to Murphy's Law these things usually happen at the worst possible location out in the lake.

If the starter is expensive, call an auto electric shop and ask if it can be rebuilt.

Denis
Feb 13
   

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