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Inboard Manifolds?

I need to pull, inspect and probably replace the exhaust manifolds and risers in my six-year-old, raw-water-cooled inboard 350.

I want to minimize the hassle and expense of having to replace the cast-iron manifolds and risers every 6 years, but I'm not sure which way to go. Help!

Here's the situation:

1. The marinizer of my engine (Pleasurecraft Marine) doesn't offer a full freshwater-cooling system for my motor (GM 350), and I don't want to get into a lot of reverse-engineering at this point, so freshwater cooling is off the table.

2. I can get a set of cast iron manifolds and risers for about $600 but then I'm right back in the "change them every six years" merry-go-round.

3. I've been considering using aluminum exhaust manifolds with zinc anodes, but everyone I talk to says don't do it. It seems to me that outboard motors are made of aluminum and THEY don't rot out like cast iron (so long as they have active zinc anodes) so what's the problem? My engine runs cool – normal operating temp is 140° F – so it's not like I'm going to have salt "baking onto" the insides of the manifolds, and anyway, I flush the motor with freshwater after every use. (Boat lives on a trailer.)

What do you folks think? Are the aluminum manifolds and risers (about $100 more than the iron ones) worth a try? Has anyone here ever used aluminum manifolds and risers on a raw-water-cooled inboard?

Should I just stick with the crap-iron stuff and get used to the idea of replacing them every 6 years?

Thanks for any information or advice.

Col.

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Mar 30
2006
I've been considering using aluminum exhaust manifolds with zinc anodes, but everyone I talk to says don't do it. It seems to me that outboard motors are made of aluminum and THEY don't rot out like cast iron (so long as they have active zinc anodes) so what's the problem? My engine runs cool =E2=80" normal operating temp is 140=C2=B0 F =E2=80" so it's not like I'm going to have salt "baking onto" the insides of the manifolds, and anyway, I flush the motor with freshwater after every use. (Boat lives on a trailer.) What do you folks think? Are the aluminum manifolds and risers (about $100 more than the iron ones) worth a try? Has anyone here ever used aluminum manifolds and risers on a raw-water-cooled inboard? = My first inboard was a 1959 25 ft Chris with a 283 Chev. engine. Chris Craft was using aluminum exhaust manifolds back then. I had less than 200 hours on the engine when the manifolds had to be be replaced. They had both burned thru at the rear of the engine. I had a friend with the 1960 version of the boat and his burned thru, too. If you were the original owner of the boat, Chris Craft would replace the manifolds at no cost with cast iron. I wasn't the first owner so had to buy the manifolds, I don't recall the price but in 1965, they weren't that expensive. Also, it should be noted that I'm in the Great Lakes, so these boats only saw fresh water, I can imagine what it would be like in salt.. My advice would be to stay away from aluminum (if indeed, they're still available), but Stainless would probably be a different story, but $$$$$ I'm sure.

Good luck, Norm

nl3ecke
Apr 1
I'd thought about stainless or aluminum manifolds and risers when I replaced mine (eight seasons old, Chesapeake Bay). Like your experience, everyone I talked to said it wasn't worth it. I put the cast iron ones back on again. I'll replace them in seven years, whether they need it or not. At $100 per year, it's one of the cheaper aspects of boat ownership. -- 'Til next time,

John H

***** Have a Spectacular Day! *****

JohnH
Mar 30
Stainless Marine offers a SS system that works VERY well w/ the Chevy engine - flow is good & there is a weight reduction:

http://www.stainlessmarine.com/ http://www.stainlessmarine.com/smallblock.html

There are others too:

http://www.hitekmarine.com.au/home.htm http://www.hitekmarine.com.au/indmar-pcm.htm (Australia)

Rob

trainfan1
Mar 30
   

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