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Glastron/4.3GL-D fails to start

I've got a 2004 GX185SF Glastron with a Volvo Penta 4.3GL-D (carb) stern drive that suddenly decided not to start. This was the first time out this year (Colorado) and everything was fine for most of the day. The boat started fine, ran fine, temp, oil pressure normal, etc. We were fishing, so were moving around the lake at various times, probably had started up the engine 8 to 10 times without problems. The motor was only being used 5-30 minutes at a time to move to different locations on the lake. The last time it started, the engine ran just a couple of minutes, at very slow speed. Then it just decided to not start. When I turn the key, all it does is one click sound, and what I assume to be the low buzz of the fuel pump. The alarm also sounds normally as well - one for indicating the transom is not in the water. The motor has less than 100 hours on it as its used more for fishing, using an electric trolling motor, than other activities. Lubricants changed, new plugs, filters, freshwater coolent drained as prescribed before winter, and garage stored.

The battery reads 13+ volts. I havn't been able to find a blown fuse that might be causing the problem - have looked under the dash, and in the box above the motor in the engine compartment, where the two relays are. The relays don't "look" bad, but don't know how to test them. The starter looks clean, no corrosion, but havn't tested it. The throttle is in the neutral position, and the ignition interrupt clip is in place when trying to start.

Any ideas as to what I might look for? I called the boat dealer to get them to take a look, but they are 4+ weeks out on work, and really not looking to wait that long. No experience with boat motors, lots of experience with cars over the years though and seems like it ought to be something simple enough to fix if I can figure out what it is. Five miles with an electric trolling motor, partly in the dark kinda ruins a good day fishing, but guess thankfully we had an extra battery. Ron

rr
May 15
2006
x-no-archive: yes

Sounds vaguely familiar... My 4.3 has a circuit breaker on top of the motor. Yours might be buried under air filter or even behind the carb. You have push this very hard to reset it.

Gorf
May 16
I like the starter or loose battery cable. Banging on the starter will surely break a magnet. Remote possibility of hydrolock so pull the plugs. Make sure you can roll the engine over by hand. JIMinFL
May 16
Yes.

Most likely culprit is a poor connection from the battery to the starter. Get a helper and meter the battery while trying to turn the engine over. If connectivity is good, voltage should drop to right around 12 as soon as the key is turned to the "crank" position and return to some nominal value of 12.5-14 as soon as it's released.

If that test is non-conclusive, there's never any harm done in removing the battery cables and cleaning all contact points, and it isn't a bad idea to clean the positive cable connected to the starter solenoid, as well as the negative connected to the block (heavy cables only - you don't care about the light ones).

Mark

Mark
May 15
My guess? Neutral switch not making. (Wiggle the gearshift while trying to start).

Or ....

Your starter needs a little friendly tap with a hammer.

RCE

RCE
May 15
   

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