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mercruiser 3.0 destroying cap and rotor

I am on my 4th rotor and cap in a month.last year I switched from points to an electroic setup. which ibeleive is a pick up mounted to the plate where the points use to sit and I believe a magnet that slips on the shaft. I give you this info to explain how i am on my 4th set. after #2 i looked closer and I beleive the magnet had slipped up on the shaft causing my problem so I pushed it down and made sure rhe rotor sat all the way down made sure the cap was installed properly. after 2 days of running great the motor backfired as I reached my dock and when i took the cap off the rotor key was broken and the cap is worn badly and shows wear higher than normal as if the rotor and/or shaft went up until it broke the key. on further inspection the rotor shaft lifts up about 1/4" - is this normal? is this my problem . the shaft does not seem to have any play side to side(maybe with the engine in a differrent position it might)? Is that what I should check next or does someone out there know the solution to my problem .?just to show you what kind of day it was - my battery died . my bilge pump died , and my boat has a leak , and the cap and rotor are junk again. thanks for any help
janis29
Jul 16
2006
The magnet for the distributor shaft on that model is somewhat difficult to actually get on all the way - I'm sure this is your problem. It must go on with a resounding and deliberate SNAP... when this happens, you will have no doubt about it. A light tapping with a socket over the shaft is sometimes required if you can't get the advantage by hand. The rotor will also obviously go down fully onto it's seat, as with the points setup.

If for some reason it is now worn some, put a drop of CA(superglue) in line with the rotor pointer(for reference if you need to do distributor maintenance at some later time) at the lip of the magnet to hold it in place.

Rob

trainfan1
Jul 17
There is some up and down play in the dist shaft. It should not be enough to allow the rotor to contact the cap. The rotor should never actually contact the cap. I'd remove the dist and use some clay to see what the clearances are inside the cap. A few more thin washers on the shaft between the dist gear and the housing may be the solution if the shaft is rising too high. If the trigger magnet is moving on the shaft then the fit is not tight enough. You can tighen the fit with some carefully placed nicks of the shaft with a chisel. It would be best to do this with the shaft removed from the distributor and supported directly under where you hit it with the chisel. Take the gear off and remove the shaft from the top. You will need to remove the plate inside the dist to do this. Super glue is really not a good solution since the surfaces are pretty smooth and difficult to get oil free.

janis29@aol.com wrote:

jamesgangnc
Jul 17
   

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