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Intermittent electrical problem

I have a 1989 Wellcraft I/O powered by a 3.0 Mercruiser. I am having intermittent electrical problems. Sometimes the motor doesn't crank, and sometimes after it starts the tilt/trim control doesn't work. At other times starter works fine as does tilt/trim (repeated efforts to start ot raise/lower unit meet with success). I wonder about battery cable connex and also a faulty voltage reg. Anyone have any other ideas?

msd47

msd47
Jul 19
2006
All great ideas. I would add to that pay especial attention to grounds. An experienced (auto--not boat) mechanic recently told me that, when he had wiring problems it almost always included bad grounds. And most (not all) of the wiring problems I've troubleshot on my little boat seem to end up going back to bad grounds. FWB
Jul 20
I agree, grounds are often overlooked. And since a boat is mostly plastic sometimes the return path is through a lot of ground connections. jamesgangnc
Jul 21
I have an older boat also, 1990, and I have experienced various poor connections. Anything that is just crimped on probably has developed resistance. I have also found that even those multi-connect rubber plugs can develop corrosion and resistance after a long time. At one point I was getting about 8 volts at the hot wire to my ignition. Testing with a voltmeter shows various small voltage drops at connections. The external appearance of any connection is no indication. Same for the battery terminals. You need to take it apart and wire brush the metal where the two meet. I removed some connections and simply soldered the wires together and covered them with heat shrink. Others I cleaned. On wire connections to terminals and bolts I added stainless steel inside star lock washers. These have teeth inside the washer and the teeth bite into the lug. Particularly where main power wires were.

msd47 wrote:

jamesgangnc
Jul 20
I wonder about the battery cable and connections also. ;-) You could also have multiple solenoid problems. Jim Jim
Jul 20
   

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