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mercruiser 120 engine knock expert wanted!

This one is driving me up the wall! Hope I can get some suggestions as to what this problem might be.

Mercruiser 120, 1973. In an attempt to trace an engine knock which is apparent at revs upto about 2000 then disappears. More a rattle knock than a heavy knock. Here's what was done to try and eliminate it:

Engine strip down:

Rebored +30, new pistons and gudgeon pins, crank checked by engineering company (no regrind required) new main bearings and rod bearings fitted.

Reconditioned cylinder head, new lifters and rods. Skimmed, valve seats and valves re-cut and ground to perfection, oil seals, valve guides ok.

Carb rebuild kit

New oil pump

All the usual perishables replaced.

All new ignition electrics.

Sometimes the knock (at low revs) sounds so pronounced and mechanical that it should be something fairly obvious that we can put our hands on a feel movement. The sound comes roughly from mid height up the engine, frontish to middle.

There are only the following items left: Fuel Pump and Distributor, could a rattly knock come from these items? Also, when I take cylinder 3 lead off the sound increases somewhat.

Who's gonna have a crack at diagnosis and rid me of this noise? This noise does not affect the performance of the engine in anyway and it starts right on the button. Plenty of power, runs fine, but has this pain of a rattlling/knock. Drives me up the wall and I'm worried it might develop into something worse or a bit flys off internally. All the manifolds are fine and don't leak.

helping suggestions much appreciated.

Scottish
Aug 22
2006
An older engine like that may also require a slight timing reduction say 3 degrees.

"Scottish Gold" <scottishgold@btinternet.com> wrote in message

Ron
Aug 23
Forgot new piston rings too :-) Scottish
Aug 22
Maybe you have a bad exhaust shutter. They make a hell of a racket when they are worn out. The worst is at idle or a little above. Jim "Scottish Gold" <scottishgold@btinternet.com> wrote in message Jim
Aug 22
Th exhaust flaps are a good suggestion. It also sounds like it could be detonation. Marbles rattling in a can? Try a tank of premium.

"Scottish Gold" <scottishgold@btinternet.com> wrote in message

James
Aug 23
   

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