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Hard steering on Honda 75/90 hp

Hi All!! This is a hard one to do a search on and even my shop manual doesn't cover it and I don't want to proceed to take anything apart without at least a diagram. My Honda 90hp has been slowly been getting harder to steer - nothing to do with the trim. Just out of the water, there is a lot of resistance in the steering wheel. Used to be, I could swing the motor left to right by hand - even when vertical - just by pushing on the cowling. Now, even with the motor trailered right up, gravity won't even pull it to one side. Obviously, first thing I did was grease the two nipples - as I do every year, but ZERO difference. I applied enough grease to expel the grease inside - which was quite dark - through the crack in the pivot joints. I then removed the control linkage from the push arm so that the motor was 'free' from the steering wheel and you could practically swing it side to side with a strong wind. So I then proceeded to remove the nut on the driver side of the motor that attaches the push arm from the steering wheel - sort of looks like a brake line type fitting. Ok, so when I try an pull it apart to separate it from the motor, I can only go about 2/3s the way as I've run out room to pull it any further but what comes out from inside the pivot shaft of the motor mount is a large tube with a smaller diameter rod inside it. This smaller rod slides in and out of the larger as the wheel is turned. Anyone whose worked on this knows what I am talking about. Both shafts looked shiny but had only a thick film of old grease on them , requiring a rag and several passes to remove, and not an even coat either. There was no evidence of fresh grease. Even when I cleaned the shafts off and reinserted them and pulled back out, they looked the same. I did this several times. I then manually greased each rod. Surprisingly, once reassembled, it seemed slightly stiffer at the wheel. So whats my next step? And where is all the grease I am pumping through the nipples going aside from through the cracks. Anyone know where I can find a schematic of the motor mount? Thanks a HEAP in advance.
MajBach
May 13
If you are saying the steering wheel turns easily with the collar nut loose but the shaft isn't moving in the tube, you just need to drive the shaft out of the tube, clean the tube and put it back. Use a wood dowel to knock the shaft out but don't hit it too hard. You can crush the hole where the link goes. If you can get it moving you can use a penetrating oil to loosen things up. Run it out the far end, oil it up and pull it back I use a round wire prush like you clean copper pipe fittings chucked up in a drill extension and spun with a drill motor to clean the tube. WD40 or JB blaster will speed up the process. Get it all wiped clean before you go back together. These solvents kill grease. Be sure to replace the O ring on the far end of the tube when you put it back together and use a good marine grease. Don't pack too much in the cable itself. That will just gum it up.

If you figured out the cable itself is bad (turns hard even with the collar nut loose and away from the motor) a new cable is in your future. If this is the round box Teleflex type I found out you can sleeve this in 3/4" blue "Smurf" tube (electrical stuff from Home Depot type places) It really makes the cables last longer since the jacket is protected and it won't get spider cracks in it that let water get in. That is real important on "wet" boats like my pontoon where the cable is virtually in the salt water. I just used "GI" grade duct tape to seal it up at the collar nut.

gfretwell
May 14
The grease fittings are to grease the tilt pivit, not the steering cabl;e. Dies the shaft that you cionnect the steering link to move in and out of the tube easily? You should be able to pull it out with the collar nut off. It soulds like you are just moving the cable, not the shaft. With the collar nut loose does the wheel move OK? just the whole cable sheath moving back and forth from where the collar nut threads to the motor? If so that is good news. It means the cable is OK. The shaft is just stuck in the tube. gfretwell
May 13
After playing around with it some more, I fear you are correct. I didn't explore this possibility but it would appear the shaft inside the cable is what is causing the resistance. Is there any way of servicing or lubricating it? MajBach
May 14
This may help: http://www.davisnet.com/Marine/products/list_marine.asp?grp=m18-1

and is probably available locally.....

gene.boating
May 14
   

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